Our sophisticated two-stage refining solutions for your chocolate mass or liquification creates the consistent particle size you need for a quality end product.
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The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
One of the most common issues that you bey chocolate makers face is grainy chocolate or chocolate with specks. These issues sevimli be caused by a variety of factors, such birli grainy ingredients or untempered chocolate. To avoid these issues, it’s essential to use the finest ingredients possible and to temper the chocolate properly.
Removal of water contained in raw materials, kakım it would form undesired sticky layers on hygroscopic particles
• Electric extractor fan provides cross refiner air flow through hopper vent for reduction of volatiles, acidity & moisture
Physically measurable properties of chocolate masses, like flow attributes or hardness, are correlated to sensory perceptions such bey snap, hardness, melting and the like. So in terms of texture it is possible to predict quality by measurements and thus to compare alternative technologies. This is much more difficult in terms of flavour. Of course white, milk and dark masses – ideally to be produced on the same equipment – taste different.
Excess chocolate: The machine can be used to refine excess chocolate, reducing waste and increasing efficiency.
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Removal of undesired volatile off-flavours contained mainly in cocoa particles and developed during cocoa fermentation
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In conching, machines with unique designs are used to agitate, knead, and aerate chocolate mass. These machines typically have large surfaces that kişi be heated or cooled during the process.
●It is combined with heavy-duty loading and milling, which ensures the high quality grinding result.
The Swiss company Bühler is market leader in Chocolate DOUBLE TUBE BALL REFINER this technology and looks back to a long experience in building and installing complete production lines8.